Battery and Battery Pack Assembly
Custom Manufacturing for Your Application
A battery or battery pack consists of multiple cells. These cells are typically connected in both series and parallel configurations to meet the required specifications. As a system integrator, we work closely with you to develop technically sophisticated battery and battery packs. We use only high-quality batteries and cells from reputable manufacturers for our products. Under stringent safety standards, we produce custom battery packs for every application and industry.
We assemble your individual battery packs from small series to large quantities. Initially, we create samples that you can test. We are happy to provide personal consultation to help define your specifications.
Please send us your inquiry, and our technical advisors will get in touch with you.
What Sets Us Apart
- Over 45 years of experience in battery pack assembly
- Battery cells of the highest quality
- Solutions for complex requirements
- Feasibility analyses, including electrical performance, protection circuitry, communication, and housing stability in relation to your application
- Development of battery management systems, charging technology, enclosures, and software tailored to your application
- State-of-the-art welding techniques for various materials using resistance, laser, and TIG welding
- Extensive testing and validation of your battery pack according to normative and individual customer specifications, such as UN Transport Test 38.3, IEC 62133, and UL 2054
- Networks with partners from universities and research institutions
Omnitron your specialist for battery packs
We develop and manufacture battery packs...
from all common battery systems
- Lithium-ion battery pack (e.g., LFP, NMC, LTO)
- Lithium-polymer battery pack (LiPo)
- Nickel-metal hydride battery pack (NiMH)
- Nickel-cadmium battery pack (NiCd)
- Lead-acid battery pack
- Primary batteries such as lithium and alkaline batteries
- Sodium-ion battery pack
for a wide range of applications
- Battery packs for medical devices and medical technology
- Measuring devices
- Emergency lighting
- Power tools
- E-mobility solutions
- System solutions for wind power generators
- Warehouse logistics
- Electric garden tools
- Tracking, RFID transponders
Special battery packs
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Batteries made from high-current cells
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Low- and low-voltage battery packs
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ATEX battery packs
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Battery packs with particularly high protection requirements (IP protection, EMC electromagnetic compatibility)
Checklist for your enquiry
In order to provide you with information about your individual battery pack solution, it is helpful if you send us information about the desired capacity, cell size, design and connection type in advance. Simply download our checklist, fill it out and send it back to us by e-mail.
PROJECT PHASES OF BATTERY PACK ASSEMBLY
With over 45 years of experience in battery pack manufacturing, we are here to support you competently throughout the entire project process. A high standard of quality, transparency, and close collaboration with our clients are essential for the successful implementation of projects.
A dedicated contact person will be available to you throughout the entire project. We will keep you informed about all significant developments.
Overview of the project
1. Needs analysis
We start by analysing your technical requirements.
We develop a system solution for your application.
We identify the framework conditions required for the battery pack.
2. Development
Our engineers develop the appropriate components according to customer requirements, such as
Design & housing - housing development with the latest CAD software
Electronics - electronics design with EDA software
Software development and BMS parameterisation
3. Prototyping
The development team creates an initial prototype that is subjected to further tests. The design structure and initial electrical functions are checked in this phase.
4. Tests & Certifications
In our in-house test laboratory, the battery pack is tested according to the customer's load profile, for example for cycles and climate compatibility. A precise analysis of the pack's technical requirements and a careful examination of the materials are part of the testing process.
Safety and transport certification, which are particularly important for international markets, are carried out at the customer's request. This includes, for example, EMC testing, a component of the EU Declaration of Conformity, IEC and UL test reports.
5. series production
Once all tests have been successfully completed, series production begins. We work according to the lean manufacturing concept and thus ensure not only an efficient use of personnel and resources, but also optimise production costs with our production lines tailored to your product. Further information on production can be found on our Productionsite website: Production page.
6. Recycling Concepts
We are aware of our responsibility in dealing with environmentally incompatible materials. That is why the proper disposal of batteries is important to us. Please contact us, we will be happy to assist you with the process.
High quality is our commitmen
All our processes and cooperation with our suppliers and partners comply with the requirements of ISO 9001.
In the area of medical products, we also fulfil the requirements of ISO 13485 at the customer's request.
Why we should be your battery pack assembler
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Short development times >> Guarantee prompt realisation of your project
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State-of-the-art development >> Our engineers develop modern solutions for you
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Process-optimised production lines developed by us
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We design the housing of your battery pack >> Whether plastic or metal housing
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All-round solution for your battery pack from mechanics to electronics to software, including individual in-process and final tests
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Fast development processes - many projects can be built on existing experience
Training courses at the Omnitron competence centre
In our competence centre, with its own test laboratory, we offer you training courses and a whole range of services relating to battery and rechargeable battery pack development and production.
Further information can be found on the Competence Centre page.
Would you like to know more about us?
- Send us an enquiry or give us a call and we will get in touch with you as soon as possible.
Download checklist
- To receive detailed information on a customised battery pack solution, please complete our checklist and return it to us by e-mail.